Tuesday, November 2, 2010

Developmental Work


Plan of Procedures-
            Step1. Take 2’x 4’ pieces of wood and cut them into the following lengths:
                        Four pieces at the length 6 feet.
                        Four pieces at the length 32 inches.
                        Four pieces at the length 42 inches.
                        Two pieces at the length 9 inches.
                        One piece at the length 1 foot.

            Step 2. Assemble the bottom of the box by doing the following:
                        Lay two 6’ pieces flat on the ground.
                        Lay two 32” pieces in between the two 6’ pieces to make a square.
                        Line all connecting points with a bead of wood glue and secure with nails

            Step 3. Repeat Step 2 in order to make the top of the box.
           
            Step 4. Assemble the whole box by doing the following:
                        Take the four 42” pieces and align them to the corners of one box standing straight up.
                        Put a bead of wood glue at contact points and nail together. 
                        Flip over and do the same process to the other square.

            Step 5. Attach pieces of plywood by doing the following:
                        Take one 6’x 3’ piece of plywood and lay it down.
                        Take the skeleton form of the box and place it on the plywood.
                        Put a bead of wood glue at contact points and nail together.
                        Flip over and do the same with the second piece of plywood.

            Step 6. Build dispensing area by doing the following:
                        Take one 9” piece and line it up so its left edge is 2.5’ in from the left side.  Put a bead of wood glue at contact points and nail together.
                        Take one 9” piece and line it up so its left edge is 2.5’ in from the right side.  Put a bead of wood glue at contact points and nail together.
                        Take the 1’ piece and lay it across the top of these two pieces.  Put a bead of wood glue at contact points and nail together.

            Step 7. Attach 48” hinge and back peg board to the box by doing the following:
                        Screw one side of the hinge into the left-rear-outside wall of the box (make sure the hinge works so the back swings out and the board will fit)
                        Screw the 6’x 4’peg board to the hinge and close it so it is flush with the box.
                        Attach latching mechanism to the far end of the peg board and the complimenting end of the box so the board doesn’t swing out.

            Step 8. Attach plexiglass pieces to the box by doing the following:
                        Take one 2.5’x 4’ piece of plexiglass and align it so it is flush with the left side of the box and nail it in.
                        Take one 2.5’x 4’ piece of plexiglass and align it so it is flush with the right side of the box and nail it in.
                        Take the 1’x 3’ piece of plexiglass and center it on the box (should be only spot left for it) and nail it to the box and the dispensing area. 

            Step 9. Cut out hole for coin receptor by doing the following:
                        On the right side of the box, 6” in and 1’ down, cut out a 4”x 4” square. 

See Figures below to help guide you in the construction process.
Figure 1- 3D Rendered Isometric View

Figure 2 - 3D Rendered Exploded Isometric View

Figure 3 - Top Orthographic View

Figure 4 - Front Orthographic View

Figure 5 - Left Orthographic View
Bill of Materials-

Item
Description
QTY
Size
Use
1
2x4
4
32”
Build the box
2
2x4
4
6’
Build the box
3
2x4
4
42”
Build the box
4
Plywood
2
6’x 3’
Build the box
5
Plexiglass
2
2.5’x 4’
Cover front of box
6
Plexiglass
1
1’x 4’
Cover front of box
7
Hinge
1
4’
Hinge the peg board
8
Peg Board
1
6’x 4’
Use for attaching systems



Bill of Tools-

Item
Description
Use
1
Belt Saw
Cut all pieces of wood
2
Nail Gun
Assemble box
3
Wood Glue
Make stronger contacts

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